Top 10 Best Plasma Cutter 2020-Reviews and Buyer’s Guide

Choosing the best plasma cutter is not an easy task. You may have made a mistake in the past because your judgment was based on brands. We don’t want you to make another mistake. A good plasma cutter depends on voltage, cutting speed, cutting rate, portability, and reliability.

You may have read many plasma cutter reviews that didn’t guide you properly. This review is informative and will help you to make an informed choice.

Prime Weld Premium & Rugged 50A Air Inverter

The Prime Weld Plasma Cutter is ideal for all metalwork jobs. This is a powerful and portable cutter for cutting different types of steels such as stainless steel, copper aluminum, alloy steel and other metals with ease.

This plasma cutter is made of high-quality and durable materials to make it long-lasting. It has a dual voltage capacity making it easy for you to use either on 120 volts 50/60 Hz or 220 volts 50/60 Hz power.

Whether you are an industrial or construction professional or someone who does metalwork as a hobby, this Plasma Cutter can perform exceptionally to deliver clean and smooth cut with precision.

The Prime Weld Plasma Cutter is reliable and dependable to make your work a lot easier as you move from project to project to deliver satisfactory metalwork jobs.

The cutter is complete peace of mind as it can easily cut 1/2″ and 3/4” metals without a sweat. This is a very user-friendly industrial tool that makes metalwork jobs look like a piece of cake.

It is very portable and lightweight making it easy to be transported from one project site to another. It comes with air regulator and the touchline is well protected against sparks and falling metals.

If you desire a clean professional job, the Prime Weld Plasma Cutter is your best bet for high-quality job delivery.


Features

  • Portable and lightweight
  • Dual voltage capacity of 120 and 220 volts
  • Protected against sparks
  • Delivers precision cuts
  • Made of high-quality and durable materials
  • Hypertherm088016Powermax45Hand System

    The HyperthermPowermax is a powerful and portable 45 amp multipurpose tool suited for different metalwork jobs.

    The tool helps you to cut steels with precision and confidence. It has a lot cutting power to cut 1/2” thick metal quickly and cleanly with ease.

    The Powermax45 Plasma Cutter is for welders, wrought iron furniture business owners, metal building construction professionals, automobile mechanics, signage manufacturing companies and pipeline jobs contractors.

    The plasma cutter is easy to use, reliable and dependable. Its portability makes it the right plasma cutter for on-site industrial and construction works.

    It operates on 200-240 volts single phase input voltage. It has a long lead and torch. It doesn’t have a built-in air compressor but performs excellently in most heavy-duty work. The Powermax45 is a good investment that is durable and long-lasting.

    Features   

  • Easy to set up and use
  • Made for beginners and experts
  • Portable and lightweight
  • Multipurpose tool
  • 45 amp powerful plasma cutter
  • Ramsond CUT 50 Amp Plasma Cutter

    The Ramsond Plasma Cutter is a dual voltage cutter of 110 and 220 volts with digital amp display and pressure gauge placed in the front panel.

    It is made with the latest high-frequency inverter technology to deliver more current power for every cutting surface thereby giving you a cleaner cut.

    It has an insulated foldable handle which makes it easy to be carried from one point to another. Whether you want to cut stainless steel, carbon steel, alloy steel, brass, copper, aluminum plate or other material, this 50 amp plasma cutter will give you a smooth and clean professional cut.

     It doesn’t matter if you are a beginner or a professional; the cutting tool is simple and easy to use.

    Features

  • Dual voltage of 110 volts – 220 volts
  • Integrated digital display
  • Pressure gauge display
  • Portable, lightweight and easy to carry
  • Made with high-frequency inverter technology
  • Hypertherm Powermax45 XP Hand System

    The Powermax45 XP is a heavy-duty plasma cutter that cuts through steel like a hot knife in butter.

    It has improved performance compared to the Powermax45. It comes with a higher cutting capacity and able to cut different steels of up to 5/8” (16 mm). It has an instructional guide that makes it easy for first time operators.

    The machine makes use of 200-220 volts 50-60 Hz. The plasma cutter is powerful and versatile with inverter technology.

    The Powermax 45 XP is durable and robust with 45 amp cutting power to make your job faster, saves you time and reduce the use of manual efforts. It is made of industrial-grade cords.

    Smart-sense Technology helps to regulate air pressure effectively. It helps to prevent the malfunctioning of the plasma cutter.

    The cutter operates on a 50% duty cycle. You can easily switch between consumables with ease. One great advantage of the plasma cutter is that it has a good consumable consumption rate.

    It is portable making it easy to be transported from one site to another. The Powermax45 XP may seem expensive but it is the best-rated plasma cutter for home and other metalwork jobs.

    Features

  • Smart sense technology for correct air pressure
  • Superior and precise cut
  • Easy to use and operate for first-timers
  • Portable and lightweight
  • Improved performance
  • The X-treme is a 2-in-1 plasma cutter and gouging machine. It comes with a powerful cooling system with a high-speed fan.

    The cooling system helps to improve durability and reliability. The new advancement is with Auto-Refire technology.

    The Auto-Refire technology helps to automatically control the pilot arc when the machine cut multiples metals thereby enhancing its user-friendliness.

    The machine automatically shifts in or out to cut thick metal. Another important feature is the Automatic Consumable Detection system which easily detests the consumable being used and automatically adjusts the gas pressure to optimize the metal cut performance.

    The Consumable Detection system allows the user to concentrate on the job at hand without wasting time making manual adjustments. There is the XT40 torch which helps to prevent the operator’s fatigue.

    It is fitted with automatic air regulation which helps to compensate input pressure variation by providing steady torch pressure to produce optimum cutting and gouging performance.

    There are also the LED indicators for power, pressure and temperature. X-CASE is a protection box to store the plasma cutter for easy transportation from one point to another.

    The machine can easily cut 5/8” steel without stress.

    Features

  • 120 volts or 240 volts
  • Convenient and easy to use
  • Versatile and portable
  • Durable and reliable
  • 2-in-1 plasma cutter and gouging
  • Hobart 500565 Airforce 27i Plasma Cutter

    The Hobart Airforce Plasma Cutter combines wonderful features with great functionality.

    The design is compact and ergonomic. It is very durable and efficient. It delivers precise cutting on different conductive metals.

    Designed with cutting-edge technology, this plasma cutter runs on two voltages of 120 and 240. Switching from one voltage to another requires no tools.

    It features fan-on-demand which helps the machine to reduce dust, debris, and other particles. It has wind tunnel technology that prevents damage to internal components due to dust and debris.

     The post-flow air-conditioning system prevents heat by helping to cool down the torch which also helps to prevent the life of consumables.

    It makes use of compressed air and an electric arc to cut steels effectively and smoothly. The inverter technology makes the plasma cutter portable and lightweight for ease of use.

    It has a cutting capacity of 3/8” and 5/8” of mild steels. It requires no preheating of the metals before making a cut. This makes the plasma cutter so easy to use.

    Features

  • 120/ 240 dual voltage
  • Precision cut
  • Wind tunnel technology
  • Fan-on-demand
  • Portable and lightweight
  • Lotos LTP5000D 50 Amp Plasma Cutter

    The Lotos LTP5000D Pilot Arc Plasma Cutter delivers excellent cutting performance on different types of steels.

    The machine is capable of cutting through painted, rough and rusted materials with less slag. It has a handle that makes it portable to carry from one metalwork site to another.

    It makes use of non-hazardous compressed air to cut through alloy steel, mild steel, stainless steel, copper and aluminum.

    The Lotos LTP5000D can do a 1/2” max rated clean-cut thickness and 3/4” max severance thickness under 220/240 volts.

    It comes with a pilot arc that allows you to cut through metals without having to touch the tip of the metal. The plasma cutter provides better cutting quality and also extends the life of consumables.

    The unit is designed with the MOSFET/IGBT transistors which translate to high power output for the easy cutting of thick metals. It is easy to use and set up making it ideal for DIY.

    The machine is not designed for industrial and heavy-duty use but is powerful enough for smaller metalwork jobs.

    Features

  • Dual voltage 110/220 volts
  • Non-touch pilot arc
  • Portable and easy to move around
  • Easy to set up and use
  • Delivers precise cutting
  • Lotos CT520D Air Plasma Cutter

    The Lotos CT520D is more than a plasma cutter. It is a 3-in-1 multipurpose, versatile machine.

     It is a combination of a 50 A Air Plasma Cutter, 200 A DC TIG Welder and 200 A Stick Welder. Switching from one function to another is super easy making it ideal for any type of metalwork job.

     The machine is easy to use due to its portability. It is very compact with an easy-grip handle that makes it easy to be moved from one place to another.

    It makes use of dual voltage of 220 or 110 volts, 50/60 Hz. The tool is suitable for cutting alloy steel, mild steel, copper, aluminum, stainless steel, and other metal materials.

    It is able to cut the maximum rated clean-cut thickness of 1/2” and maximum severance thickness of 3/4” with the 50 A Plasma Cutter. No stress with 60% duty cycle.

    It is made with an advanced cooling system that makes the unit stable and durable with high performance.

    The TIG Welder has 15 to 200 Amps welding current that is ideal for the welding of different thinner gauge materials. This tool is well suited for hand torch and foot pedal welding heat transfer. The Stick Welder also has 15 to 200 AMP output of electric current. It features ARC start, welding shape and a deep weld pool. It is compatible with different basic electrodes.

    Features

  • Dual voltage
  • Makes use of non-hazardous compressed air
  • Multipurpose plasma cutter
  • Easy to use
  • Portable 
  • The AHP Alpha Cut is a 60 amp, 60 duty cycle plasma cutter for general use.

    The machine can cut 1/2”, 5/8” and even thicker steels. This is a dual voltage machine that operates on 110 volts and 220 volts. It comes with an adapter to swiftly convert from 110 to 220 volts with the use of a plug.

    The front-mounted adjustment air pressure adjustment with the power switch makes the plasma cutter easy to use whether you are a first-time user or metalwork professional. The machine is durable and portable enough to be transported from one place to another.

    The AHP Alpha Cut Plasma Cutter is a top-rated plasma cutter amongst the many plasma cutters in the market.

    Features

  • Dual voltage
  • 60 amp, 60 duty cycle
  • Air pressure adjustment
  • Easy availability of consumables
  • Easy to operate and use
  • Lotos LTP5500D Non-Touch Pilot Arc Plasma Cutter

    The Lotos LTP5500D is an excellent plasma cutter for general use. It is generally safe to use without interference.

    This is a dual voltage machine that operates on 110/220 volts, 50/60 Hz. The tool can make 3/5” cut with ease. The machine is portable and able to cut through different types of metal including stainless steel, copper, alloy steel, aluminum, and mild steel.

    Its touch can easily cut without having to be in contact with the metal making it easy to cut through painted and rusted materials.

    It is built with the MOSFET transistor which helps the plasma cutter to produce uniform output. This enables the machine to make a clean and precise cut at all times.

     The Lotos LTP550D is powerful and effective in cutting thinner and thicker materials. The pilot arc helps in producing less slag. The plasma cutter serves as a good and affordable alternative to the other much expensive plasma cutter.

    Features

  • Dual voltage of 110/220 volts, 50/60 Hz
  • Easy to setup
  • Portable and powerful
  • Very user-friendly
  • Safe to use without interference
  • How to Find the Best Plasma Cutter for Me?

    Finding the appropriate plasma cutter is not about ordering one online or picking one of the shelves. Your power source is a vital part of making a choice. A 220/240 volts power source makes the cutter to work powerfully. If you use 110 volts, the plasma cutter will work with less strength and power to deliver your tasks.

    Another important consideration is the duty cycle. The duty cycle is written on each plasma cutter. Duty cycle is all about the thickness of the metals you intend to cut. Plasma cutters with high amp will cut steel with 1/2″ thickness. If you intend to work on thinner metals, it makes sense to buy a lower amp plasma cutter.

    Below are the ratings for different amps and the steel thickness

    • 25 amp cuts 1/4″ steel thickness
    • 50 amp cuts 1/2” steel thickness
    • 75 amp cuts 3/4 steel thickness

    Ease of use is another worthy consideration. If you intend to move from one place to another, you would want something portable and lightweight. It also means considering a plasma cutter with dual voltage so you can easily alternate between the two voltages automatically. The plasma cutter should also be easy to set up with minimal difficulty.

    Finally, you would consider consumable life. It is clear that consumables with longer life help to reduce downtime when you are working. Look for consumables with a longer life. Many brands are compatible with your type of plasma cutter.

    About Plasma Cutting Thickness Range

    Thorough research is needed before buying a plasma cutter. The interest in price difference should not supersede the cutting ability of the machine.

     Aspects such as cutting speed, maximum cut size, machine features, CAM and CAD software are the most important considerations when buying a plasma cutter.

     Cut thickness ability is a vital considerable too. This consideration is what ensures that the cutter is able to cut the types of metal that you intend to cut.

    What you intend to cut is what determines the thickness of the material.

     How the machine cuts is also determined by the CAM and CAD software. The plasma torch that you use determines how thick the material you can cut.

     Using the Hypertherm Powermax65 for instance. The Powermax65 has a max pierce of 0.625” for mild steel, 0.500” for stainless steel and 0.750” for aluminium.

    So if you are buying the Powermax65, you must ensure that the steel thickness falls into the cutting capacity of the steels you want to cut. If it doesn’t, it means you need a higher unit.

    About Plasma Cutter Temperature

    How hot is the plasma cutter?

    The plasma cutter is really hot. Never look into the flames directly because it can damage the eyes. Never try to put a finger into it. Don’t put it near your body too.

    The temperature is about 45,000 degrees Fahrenheit or 25,000 degrees Celsius.

    Its temperature is no where close to oxy-fuel welding machine which is around 9,000 degrees Fahrenheit or 5,000 degrees Celsius.

    The main reason the plasma cutter is perfect for cutting is because of the high amount of heat it is able to produce.

    You must understand that a plasma cutter consumes a lot of energy so your electricity bill is bound to go up. A plasma cutter is actually hotter than the sun.

     The average sun temperature is about 10,000 Fahrenheit.

     Compare that to 45,000 Fahrenheit of a plasma cutter and see that a plasma cutter is more than 4X the sun.

     The plasma cutter is also hotter than the core of the Earth. The warmest region on earth is about 11,000 degrees Fahrenheit. This is also 4X the temperature of the plasma cutter.

    Editor’s Opinion

    When we were making the plasma cutter review, we looked at different factors such as cut rating, voltage and cutting speed. Other factors considered also include portability, durability, reliability, dependability and lightweight.

    After reviewing based on these factors, we recommend the Hypertherm Powermax45 XP Hand System or the Miller Spectrum 625 X-treme. We did not overlook the Lotos LTP5500D Non-Touch Pilot Arc and Ramsond CUT 50 Amp Plasma Cutter for their cutting power and speed.

    Conclusion

    You cannot wrong with a plasma cutter. It makes your work a lot easier. It is an important working tool for anyone who does metalwork jobs. If you want a precise and clean-cut, a plasma cutter is inevitable. It is easy to choose the best plasma cutter that will deliver top performance all the time if you adhere strictly to the recommendations given in this review and make your metalwork jobs distinct from other

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